Сhemical-thermal treatment units
Chemical-thermal treatment (ХТО) is carried out by saturating the steel surface with the corresponding elements (C, N, Al, Cr, Si). It's one of the most widely used types of heat treatment in the industry. It allows changing the composition, structure, and properties of the surface layer of products in a wide range. Chemical-thermal treatment is used to harden, increase wear resistance, and fatigue strength of parts. The most promising is the Chemical-thermal treatment that is carried out in gaseous environments. Its advantages are due to the ability to control the composition and saturating activity of the atmosphere, as well as to obtain uniform surface properties of parts, regardless of their shape.
Our company has developed chamber units that allow carburizing, nitrocarburizing, and nitriding in controlled gas environments. The unit includes devices for mechanized parts loading, a washing machine, low and high tempering furnaces in a protective atmosphere, universal furnaces combined with quenching tanks, and a loading tambour for carburizing with direct quenching or with cooling in a protective atmosphere. The unit can be equipped with installations for the preparation of controlled atmospheres, devices for monitoring and automatic regulation of the saturation capacity of the environment, and metallographic laboratories for quality control of chemical treatment.
- - a loading gas-tight tambour;
- - an oil tank with oil heating and cooling systems;
- - a lifting table with two platforms for lowering the charge into the quenching tank or lifting it into the cooling zone of the tambour for accelerated cooling in a protective atmosphere;
- - a pusher for mechanized loading/unloading of the charge from tambour in the furnace;
- - fan mixing units in the furnace and in the tambour.
1. | Installed power of furnace heaters, kW | 90 |
2. | The total power of damper drives, pusher fans, lifting table, oil mixing, oil pumps, kW | 36 |
3. | Power of oil heating system, kW | 30 |
4. | Rated temperature in the working chamber of the furnace, °С | 1000 |
5. | Maximum temperature of quenching oil, °C | 180 |
6. | Cage dimensions, mm (width, length, height) | 800х1300х600 |
7. | Load weight, kg | 600 |
Technological atmosphere consumption, m3/h | ||
8. | Endogas | 15 |
9. | Make-up gas (methane) | 1 |
10. | Purge gas (nitrogen) | 30 |
11. | Natural gas for flame curtain | 6 |
12. | Cooling water consumption, m3/h | 5 |
13. | Overall dimensions, mm, less than | 2500/6000/4000 |
14. | Weight, t, less than | 17 |
High tempering electric furnace СНЗ 8.16.6/7 for high tempering with cooling in a vestibule in a protective atmosphere. It is equipped with a gas-tight water-cooled tambour, as well as a pusher for mechanized loading/unloading of the charge from the tambour into the furnace, and fan units for mixing the atmosphere in the furnace tambour.
1. | Installed power of furnace heaters, kW | 54 |
2. | The total power of damper drives, pusher fans, kW | 12 |
3. | Rated temperature in the working chamber of the furnace, °С | 700 |
4. | Cage dimensions, mm (width, length, height) | 800х1300х600 |
5. | Load weight, kg | 600 |
Technological atmosphere consumption, m3/h | ||
6. | Shielding gas | 15 |
7. | Purge gas (nitrogen) | 30 |
8. | Natural gas for flame curtain | 6 |
9. | Cooling water consumption, m3/h | 5 |
10. | Overall dimensions, mm, less than | 2200/5500/3600 |
11. | Weight, t, less than | 12 |
Low tempering drying furnace СНО 8.16.6/3 for drying products after washing and low tempering after hardening.
Technical characteristics of СНО 8.16.6/3:
1. | Power of heaters, kW | 27 |
2. | The total power of damper drives, fans, kW | 5 |
3. | Rated temperature in the working chamber of the furnace, °С | 300 |
4. | Cage dimensions, mm (width, length, height) | 800х1300х600 |
5. | Load weight, kg | 600 |
6. | Overall dimensions, mm, less than | 1550х2200х2900 |
7. | Weight, t, without a cage | 1,5 |
Optional equipment:
It consists of washing and rinsing solutions with a heating system, a washing tank and a rinsing chamber.
1 | Wash tank capacity, m3 | 3,6 |
2 | Rinsing tank capacity, m3 | 1,3 |
3 | Solution temperature in tanks, °C | 0-90 |
4 |
Installed power of heaters, kW washing tank rinsing tank |
: 27 27 |
5 | Total power of damper drives, pumps, platform, kW | 5,2 |
6 | Overall dimensions, mm, less than | 3000х2500х2000 |
7 | Weight, t | 2,9 |